AV & Audio Cables

Last updated: April 2026

Sunshine Electronics is a leading manufacturer of AV and audio cables for broadcast, home theater, pro audio, and commercial AV installations. The professional and consumer AV cable market is valued at over $8.5 billion globally. Our catalog covers optical TOSLINK digital audio, RCA and component video interconnects, 75Ω coaxial for TV/CCTV/satellite, XLR microphone and 1/4″ TRS instrument cables for professional audio, and DisplayPort cables for enterprise monitors and gaming displays. Every cable is built with shielded construction, gold-plated contacts where applicable, and certified to RoHS and REACH. With 22 years of manufacturing experience and factories in China and Vietnam, we provide full custom OEM services — lengths, jacket styles, connector finishes, and private-label packaging. Our dual-factory production across China (Changzhou, est. 2001) and Vietnam (Vinh Phuc, est. 2018) provides a China+1 sourcing strategy for tariff optimization and supply chain resilience.

Customize Quality AV & Audio Cables on Budget

Come to customize the USB-C cables according to your requirements, the style, color and logo can all be customized.

Our Advantages With AV & Audio Cables

Instant Support

Our team responds to all AV cable inquiries within 8 hours. Mixed-type orders (TOSLINK + RCA + XLR on one PO) ship on a single production timeline.

Safety

All cables meet FCC Part 15 EMI requirements. XLR and TRS cables use OFC conductors with braided copper shielding for professional-grade noise rejection.

Durability

Gold-plated RCA and XLR contacts, fully molded strain relief, and shielded construction rated for thousands of insertion cycles in professional environments.

Shipment

Dual-factory logistics across China and Vietnam with 25–35 day lead times. All AV cable types ship from the same facility for consolidated freight.

Sunshine AV & Audio Cable

Our Cable Factory in China & Vietnam

Cable cleanroom production

AV & Audio Cable Engineering & Testing

With 22+ years focused on cable manufacturing, Sunshine has built deep expertise in conductor extrusion, precision twisting, multi-layer shielding, and connector termination. Our cable testing lab includes Agilent/Keysight network analyzers for bandwidth verification up to 1000MHz, Fluke DTX-series channel certification testers, and automated continuity/HiPot testing on 100% of production output. Cable performance is verified against FCC Part 15 EMC requirements and relevant industry standards (TIA-568, ISO 11801, HDMI Forum, USB-IF).

Quality Standards & Certifications

Every cable undergoes 100% electrical testing — continuity, insulation resistance, and HiPot — before shipment. Our 6-stage quality control process (IQC, IPQC, in-line testing, burn-in/stress testing, FQA at AQL 0.65, OQC) delivers defect rates below 0.12%. Conductor materials are verified by incoming inspection for gauge accuracy, copper purity, and tinning thickness. All cables certified to UL 62368-1 where applicable, with RoHS and REACH compliance across all materials.

Custom AV & Audio Cables for Your Business

Sunshine’s cable OEM/ODM program covers custom lengths (0.3m–200m), custom colors (Pantone/RAL jacket matching), connector configurations (any combination of USB-C, USB-A, HDMI, RJ-45, barrel, XLR), shielding specifications (foil, braid, foil+braid, S/FTP), and private-label packaging with UPC codes. Custom samples ship in 5–7 working days. Contact our engineering team →

Global Shipping & Dual-Factory Production

Our dual-factory production spans Changzhou, China (est. 2001, 600+ workers) and Vinh Phuc, Vietnam (est. 2018, 1,000+ workers). The Vietnam facility provides China+1 sourcing for tariff optimization on US-bound cable shipments. Annual combined cable production capacity exceeds 30 million units. Lead time 25–35 days. We support FOB, CIF, DDP, and direct-to-Amazon FBA fulfillment.

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Customer Reviews

Rated 5 out of 5
We source RCA, XLR, and optical audio cables from Sunshine for our home theater accessory line. The gold-plated RCA connectors have excellent retention force — no loose connections in the field. Their component video cables match the signal integrity specs of cables costing 3x more from competing suppliers.
AV Product Manager
Home Theater Accessories Brand, USA
Rated 5 out of 5
Sunshine's braided XLR microphone cables have been our go-to for professional audio installations. The 95% braid coverage keeps interference below the noise floor even in venues with heavy lighting rigs. We've deployed over 5,000 units with zero field failures.
Technical Director
Professional Audio Integrator, USA

AV & Audio Cable Manufacturers FAQ

We manufacture optical TOSLINK (S/PDIF digital audio), RCA stereo and multi-channel interconnects, component video (YPbPr), S-Video, 75Ω coaxial (F/BNC/9.5mm on RG59/RG6), XLR balanced microphone cables, 1/4″ TRS/TS instrument cables, and DisplayPort 1.2 video cables.

Gold-plated contacts are standard on RCA, XLR, TRS, and DisplayPort connectors. Nickel-plated is available on request for cost-sensitive programs. BNC and F-type coaxial connectors are nickel-plated standard.

Yes — custom length, jacket color, connector finish, braided or PVC jacket, printed logos, and private-label retail packaging. MOQ 1,000 units per SKU for stock, 3,000 for custom.

FCC Part 15 EMI compliance, RoHS, REACH. DisplayPort cables comply with VESA DP 1.2 specification. TOSLINK cables use PMMA optical fiber per IEC 60793 standards.

XLR cables use braided copper shield over OFC conductors for maximum noise rejection on long runs. TRS instrument cables use spiral or braided shield depending on variant. All pro audio cables are designed for balanced signal transmission.

12 months standard on all AV and audio cables. Extendable to 24 months for qualified OEM programs. Failure analysis reports provided for any RMA.

Contact our sales team with cable type, length, quantity, and destination. Mixed-type orders welcome. Quote within 8 hours across US and EU time zones.